Product Description
Product Description
The torque limiter is activated when the setting torque exceeds the calibration torque. During the torque CHINAMFG limiting phase,the clutch continues to transmit power. The clutch is useful as a safety device tp protect against load peaks and to start machines with high rotational inertia. It is recommended to ensure that the setting value is correct to avoid excessive heating of the friction discs (insufficient setting) or clutch seizing (excessive seting).
I will attach the details of safety devices for your reference. We’ve already have Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and Overrunning clutch (RAS) For any other more special requirements with plastic guard, connection method, color of painting, package, etc., please feel free to let me know.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
| Type: | Friction Torque Limiter |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Pto Shaft |
| Material: | 45cr Steel |
| Power Source: | Pto Shaft |
| Weight: | 7-13kg |
| After-sales Service: | Online Support |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Efficient Power Transmission and Torque Transfer with Miter Gearboxes
Miter gearboxes play a crucial role in ensuring efficient power transmission and torque transfer in mechanical systems:
Direct 90-Degree Motion Change: Miter gearboxes utilize bevel gears to change the direction of rotational motion by 90 degrees. This direct motion change eliminates the need for additional components or complex transmission mechanisms, resulting in minimal power losses.
Optimal Torque Transfer: Bevel gears in miter gearboxes are designed to mesh at a specific angle, allowing for efficient torque transfer between the input and output shafts. This design ensures that a significant portion of the input torque is transmitted to the output shaft, minimizing energy wastage.
Sturdy and Precise Gearing: Miter gearboxes are constructed with high-quality materials and precision machining to ensure proper meshing and engagement of the bevel gears. This enhances the gearbox’s ability to transmit torque accurately and reliably.
Reduced Friction and Wear: The meshing bevel gears in miter gearboxes are engineered for minimal friction and wear. This feature contributes to efficient power transmission over the gearbox’s lifespan and helps maintain consistent torque transfer.
Compact and Space-Efficient Design: The compact nature of miter gearboxes allows for efficient use of available space in mechanical systems. This design minimizes the distance between the input and output shafts, reducing potential energy losses and improving overall efficiency.
Applications in High-Torque Scenarios: Miter gearboxes are often employed in applications requiring high torque transmission, such as heavy machinery, industrial equipment, and automotive systems. Their ability to efficiently handle torque transfer makes them suitable for demanding tasks.
Versatility and Customization: Miter gearboxes can be customized to meet specific torque and power requirements of different applications. This adaptability ensures optimal torque transfer and power transmission in various settings.
Overall, miter gearboxes are designed to provide efficient and reliable power transmission while maintaining high torque transfer capabilities, making them valuable components in a wide range of mechanical systems.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Advantages of Using a Miter Gearbox in Various Applications
Miter gearboxes offer several advantages in various mechanical applications:
- Change of Motion Direction: One of the primary advantages of miter gearboxes is their ability to change the direction of rotational motion by 90 degrees. This allows for efficient power transmission and motion redirection in tight spaces or when components need to be oriented differently.
- Space Efficiency: Miter gearboxes are compact and space-saving solutions for transmitting power around corners or obstacles. They eliminate the need for additional components or complex mechanisms to achieve a change in motion direction.
- Torque Transmission: These gearboxes are capable of transmitting high levels of torque between intersecting shafts. The meshing of bevel gears provides a solid and reliable torque transfer, making miter gearboxes suitable for applications requiring substantial torque conversion.
- Precision and Alignment: Miter gearboxes ensure accurate alignment and synchronization between input and output shafts. The conical shape of bevel gear teeth allows for smooth meshing and reduces the potential for backlash, ensuring precise motion transfer.
- Wide Range of Applications: Miter gearboxes find utility in diverse industries, including robotics, automotive, aerospace, manufacturing, and machinery. Their flexibility and ability to redirect motion make them suitable for tasks ranging from conveyor systems to steering mechanisms.
- Reduced Maintenance: The simplicity of the miter gearbox design often results in lower maintenance requirements. The robust construction and efficient power transmission contribute to extended operational lifetimes.
Overall, the advantages of using a miter gearbox make it a versatile and effective solution for applications that demand changes in motion direction, space-saving designs, and reliable torque transmission.
editor by CX 2023-11-01