Descripción del Producto
Descripción del Producto
70mm 750W 25:1 low noise high torque pto gearbox for Cartesian robot for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.
High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.
Reducer drawings
Fotos detalladas
Product Advantage
70mm 750W 25:1 low noise high torque pto gearbox for Cartesian robot advantages:
1, fine precision cycloidal structure
Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).
2. Excellent accuracy (transmission loss ≤1 arcmin)
Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.
3, high rigidity
Increase the mesh rate to disperse the load, so the rigidity is high.
4. High overload capacity
It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.
5, the motor installation is simple
Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.
6. Maintenance free
Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.
7, stable performance
The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.
Product Classification
WF Series
High Precision Miniature Reducer
WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.
WFH Series
High Precision Miniature Reducer
WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.
Parámetros del producto
| Size | reduction ratio | Rated output moment | Allowable torque of start and stop | Instantaneous allowable moment | Rated input speed | Maximum input speed | Tilt stiffness | Rigidez torsional | No-load starting torque | Transmission accuracy | Error accuracy | Moment of inertia | Peso | |
| Axis rotation | Shell rotation | Nuevo Méjico | Nuevo Méjico | Nuevo Méjico | rpm | rpm | Nm/minuto de arco | Nm/minuto de arco | Nuevo Méjico | minutos de arco | minutos de arco | kg-m² | kilogramo | |
| WF07 | 21 | 20 | 15 | 30 | 45 | 3000 | 6000 | 6 | 1.1 | 0.12 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.52 | 0.42 |
| 41 | 40 | 0.11 | 0.47 | |||||||||||
| WF17 | 21 | 20 | 50 | 100 | 150 | 3000 | 6000 | 28 | 6 | 0.21 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 0.88 | 0.85 |
| 41 | 40 | 0.18 | 0.72 | |||||||||||
| 61 | 60 | 0.14 | 0.69 | |||||||||||
| WF25 | 21 | 20 | 110 | 220 | 330 | 3000 | 5500 | 131 | 24 | 0.47 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 6.12 | 2 |
| 31 | 30 | 0.41 | 5.67 | |||||||||||
| 41 | 40 | 0.38 | 4.9 | |||||||||||
| 51 | 50 | 0.35 | 4.56 | |||||||||||
| 81 | 80 | 0.31 | 4.25 | |||||||||||
| WF32 | 25 | 24 | 190 | 380 | 570 | 3000 | 4500 | 240 | 35 | 1.15 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 11 | 4.2 |
| 31 | 30 | 1.1 | 10.8 | |||||||||||
| 51 | 50 | 0.77 | 9.35 | |||||||||||
| 81 | 80 | 0.74 | 8.32 | |||||||||||
| 101 | 100 | 0.6 | 7.7 | |||||||||||
| WF40 | 25 | 24 | 320 | 640 | 960 | 3000 | 4000 | 377 | 50 | 1.35 | P1≤±1 P2≤±3 | P1≤±1 P2≤±3 | 13.2 | 6.6 |
| 31 | 30 | 1.32 | 12.96 | |||||||||||
| 51 | 50 | 0.92 | 11.22 | |||||||||||
| 81 | 80 | 0.81 | 9.84 | |||||||||||
| 121 | 120 | 0.72 | 8.4 | |||||||||||
Instrucciones de instalación
Perfil de la empresa
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| Costo de envío: Flete estimado por unidad. | To be negotiated |
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| Solicitud: | Motor, Machinery, Agricultural Machinery, Humanoid Robot |
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| Dureza: | Superficie dental endurecida |
| Instalación: | Tipo vertical |
| Personalización: | Disponible | Solicitud personalizada |
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Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubricación: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
Industrias comunes que utilizan reductores de inglete y sus aplicaciones
Las cajas reductoras de inglete se utilizan en diversas industrias debido a su capacidad para cambiar el sentido de giro en 90 grados. Algunas de las industrias donde se utilizan comúnmente son:
- Automotor: Las cajas de engranajes cónicos se utilizan en aplicaciones automotrices para la transmisión de potencia entre diferentes componentes, como sistemas de dirección y ejes de transmisión.
- Impresión: Las máquinas de impresión utilizan cajas de engranajes cónicos para cambiar la dirección del movimiento en el mecanismo de alimentación de papel, garantizando así una alineación precisa del papel.
- Manipulación de materiales y transportadores: Las cajas reductoras de inglete se utilizan en sistemas de transporte para facilitar la transferencia de materiales en ángulo recto.
- Fabricación: Diversos procesos de fabricación requieren cambios en la dirección del movimiento, como en las líneas de montaje y los equipos automatizados.
- Robótica: Las cajas de engranajes cónicos se emplean en robótica para el control del movimiento, permitiendo que los robots se muevan de manera eficiente y precisa en diferentes direcciones.
- Carpintería: La maquinaria para trabajar la madera utiliza cajas de engranajes de inglete para cambiar la dirección de las herramientas de corte, mejorando así la precisión y la eficiencia.
- Textil: Las cajas reductoras de inglete se utilizan en la maquinaria textil para controlar el movimiento de las telas y los hilos durante la fabricación.
- Máquinas herramienta: Las cajas de engranajes de inglete desempeñan un papel importante en las máquinas herramienta donde se necesitan cambios de movimiento angular.
El diseño único de las cajas reductoras de inglete las hace adecuadas para aplicaciones que requieren cambios de movimiento precisos de 90 grados, lo que permite un funcionamiento más suave y eficiente en estas industrias.
Manejo de aplicaciones de alta velocidad y carga pesada en reductores de inglete
Las cajas reductoras de inglete son componentes mecánicos versátiles que pueden manejar una amplia gama de aplicaciones, incluyendo escenarios de alta velocidad y cargas pesadas. La idoneidad de una caja reductora de inglete para una aplicación específica depende de varios factores, como el diseño, el material, la lubricación y consideraciones de ingeniería generales.
Para aplicaciones de alta velocidad, las cajas reductoras de inglete se pueden diseñar y fabricar para soportar las velocidades de rotación típicas de diversas industrias. Un diseño adecuado de estas cajas considera factores como el perfil del diente del engranaje, la lubricación y la selección de materiales para minimizar la fricción, la generación de calor y el desgaste, lo que permite un funcionamiento eficiente y fiable a altas velocidades.
De igual forma, las cajas reductoras de engranajes cónicos también pueden diseñarse para soportar cargas pesadas. Gracias al uso de materiales duraderos, mecanizado de precisión y robustos rodamientos, estas cajas transmiten eficientemente altos niveles de par manteniendo su integridad estructural. El engranaje cónico de las cajas reductoras de engranajes cónicos distribuye uniformemente las cargas pesadas entre los dientes, garantizando una transmisión de potencia suave y constante.
Es importante tener en cuenta que el diseño y las capacidades específicas de una caja reductora de inglete varían según el fabricante y la aplicación prevista. Los ingenieros y diseñadores trabajan para optimizar las relaciones de transmisión, la disposición de los rodamientos y los materiales de la carcasa, asegurando así que la caja reductora de inglete pueda soportar las exigencias de la aplicación, ya sea que implique altas velocidades, cargas pesadas o una combinación de ambas.
En definitiva, las cajas reductoras de inglete pueden proporcionar un rendimiento fiable en un amplio espectro de condiciones de funcionamiento, lo que las convierte en una opción versátil para diversas industrias y aplicaciones.
editor by CX 2023-09-11