Description du produit
Description du produit
Optimized moment of inertia 0.4-2KW Motor Speed Reducer gear reduction box servo planetary gearbox
HangZhou Fubao Electromechanical Technology Co., Ltd. Motor Speed Reducer gear reduction box servo planetary gearbox is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
Motor Speed Reducer gear reduction box servo planetary gearbox characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the Motor Speed Reducer gear reduction box servo planetary gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, Motor Speed Reducer gear reduction box servo planetary gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,Motor Speed Reducer gear reduction box servo planetary gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Paramètres du produit
| WGK series parameters | Numéro de modèle | WGK060 | WGK085 | WGK115 | WGK160 |
| Rated output torque | 12~40Nm | 40~135Nm | 90~335Nm | 270~900Nm | |
| Reduction ratio | L1:3,4,5,7,8,10 L2:12,16,20,25,28,32,35,40,56,64,70 L3:80,100,125,140,160,175,200,250,280,320,350,500,512,700,1000 | ||||
| Planetary gear backlash | L1:8arc.min L2:10arc.min L3:12arc.min | ||||
Product Details
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Profil de l'entreprise
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| Application: | Motor, Machinery, Agricultural Machinery, Packaging Machinery |
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| Dureté: | Surface dentaire durcie |
| Installation: | Type horizontal |
| Personnalisation : | Disponible | Demande personnalisée |
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| Frais d'expédition : Frais de transport estimés par unité. | concernant les frais de livraison et le délai de livraison estimé. |
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| Mode de paiement: |
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| Paiement initial Paiement intégral |
| Devise: | US$ |
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| Retours et remboursements : | Vous pouvez demander un remboursement jusqu'à 30 jours après la réception des produits. |
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Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubrification: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
Avantages des réducteurs à engrenages coniques par rapport aux autres systèmes d'engrenages
Les réducteurs à engrenages coniques offrent des avantages distincts dans certains cas de figure, ce qui les rend préférables à d'autres types de systèmes d'engrenages :
Changement de mouvement à 90 degrés : Les réducteurs à onglets excellent dans la modification de la direction du mouvement par un angle de 90 degrés. Cela les rend idéaux pour les applications nécessitant un changement de direction à angle droit.
Conception compacte : Les réducteurs à onglets présentent une conception compacte et peu encombrante, ce qui les rend adaptés aux applications où l'espace est limité.
Direction de précision : Dans les systèmes de direction automobile, les boîtes de vitesses à onglets assurent un contrôle précis et exact de la direction des véhicules, contribuant ainsi à une direction sûre et réactive.
Réduction des réactions négatives : Les réducteurs à onglets sont conçus pour minimiser le jeu, garantissant ainsi une transmission de mouvement précise et fluide. Ils sont donc parfaitement adaptés aux applications où la précision et la réactivité sont essentielles.
Personnalisation : Les réducteurs à onglets peuvent être personnalisés pour répondre à des exigences spécifiques en matière de couple, de vitesse et de conception, ce qui les rend adaptables à diverses applications.
Transmission de mouvement fiable : Les réducteurs à onglets assurent une transmission de mouvement fiable et sont souvent choisis pour les applications où un contrôle de mouvement constant et précis est essentiel.
Faible niveau de bruit et de vibrations : La conception des réducteurs à onglets permet de réduire le bruit et les vibrations, ce qui les rend adaptés aux applications où un fonctionnement silencieux est nécessaire.
Les réducteurs à onglet sont privilégiés dans les scénarios où leur conception et leurs capacités uniques correspondent à des exigences spécifiques de contrôle de mouvement et de changement de direction, offrant efficacité, précision et fiabilité.
Importance de l'angle entre les engrenages coniques dans une boîte de vitesses à onglets
L'angle entre les engrenages coniques d'une boîte de vitesses à onglets est d'une importance capitale car il détermine le sens de transmission du mouvement et le type d'agencement mécanique qui peut être réalisé.
Dans un réducteur à engrenages coniques, l'angle entre les engrenages coniques est généralement de 90 degrés. Cela signifie que les deux arbres qui se croisent tournent perpendiculairement l'un à l'autre, permettant ainsi la transmission du mouvement d'un arbre à l'autre à angle droit.
L'angle de 90 degrés entre les engrenages coniques est une caractéristique fondamentale qui permet diverses applications nécessitant des changements de direction de mouvement dans un espace réduit. Cette configuration permet de rediriger l'énergie de rotation et le couple, ce qui la rend utile pour des applications telles que la modification de l'orientation du flux de puissance, la redirection du mouvement et la transmission de puissance autour d'obstacles ou dans des virages.
Il est important de noter que l'angle entre les engrenages coniques peut être personnalisé, mais 90 degrés est la configuration la plus courante dans les réducteurs d'angles en raison de sa polyvalence et de sa praticité. La précision de l'angle et de la disposition des engrenages coniques garantit une transmission de mouvement efficace tout en répondant aux exigences spécifiques du système mécanique dans lequel le réducteur d'angles est utilisé.
editor by CX 2023-10-16