Deskripsi Produk
Deskripsi Produk
Benoy precision harmonic reducer team based on theoretical calculation finite element analysis, combined with cutting-edge inspection system to obtain a large amount of actual measurement data, the use of multi-objective regression optimization means, successfully break through the non-standard design difficulties of the circular arc tooth shape, the development of breakthrough harmonic reducer.
The S-shaped optimized involute tooth structure is adopted for smoother and smoother meshing, and the tooth processing of rigid-flexible wheel breaks through the traditional slow-walking and gear hobbing process. With the special process of hobbing semi-finishing + light finishing and tooth surface accuracy, multiple teeth are meshed at 2 180-degree symmetrical positions simultaneously, so the gear tooth pitch error and accumulated tooth pitch error have a more average effect on the rotational accuracy, and very high positional accuracy and rotational accuracy can be obtained.
The material of the flexible wheel adopts the steel purified by customized electroslag re-solution, and the thin-walled deformation part has been repeatedly spinning process and heat treatment to make its material wear resistance and plasticity reach a perfect balance. Steel wheel material adopts high spheroidization rate continuous casting of ductile iron instead of traditional 40Cr material, the unique self-lubricating ductile iron dry steel 1 times the thermal conductivity, can quickly absorb vibration, excellent wear reduction performance, service life 2 times dry traditional 40Cr steel wheel.
Flexible wheel tooth processing technology in the innovative invention of a deformation after the light finishing processing of a unique method, not only to solve the problem of accuracy, but also to solve the traditional processing after the assembly of deformation steel flexible wheel contact points are not uniform, so that the tooth mesh full contact, more uniform force, less friction, high load-bearing capacity.
The transmission ratio is large, the transmission ratio of single-stage harmonic gear transmission can reach i=30~500, and the structure is simple, 3 basic parts on the coaxial can achieve high reduction ratio. In order to stick to the market and user needs, configure various structures of cam flange servo interface specifications, for different industries to launch various series of molding products, in order to facilitate customer selection and use.
Precision Gearboxes, Motors and Reducers
Precision Transmission Gear
Custom CNC Machining Parts Service | |
Quotation | According to your drawing(size, material,and required technology, etc) |
Materials | Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy, Titanium etc. |
Surface Treatment | Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc. |
Tolerance | +/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form |
Processing | CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc. |
Drawing Formats | Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc. |
5-axis CNC Milling Parts
Material Available | |||||
Aluminum | Stainless Steel | Brass | Copper | Iron | Plastic |
AL6061 | SS201 | C35600 | C11000 | 20# | POM |
AL6063 | SS301 | C36000 | C12000 | 45# | Peek |
AL6082 | SS303 | C37700 | C12200 | Q235 | PMMA |
AL7075 | SS304 | C37000 | C15710 | Q345B | ABS |
AL2571 | SS316 | C37100 | etc… | Q345B | Delrin |
AL5052 | SS416 | C28000 |
| 1214/1215 | Nylon |
ALA380 | etc… | C26000 |
| 12L14 | PVC |
etc… |
| C24000 |
| Carbon steel | PP |
|
| C22000 |
| 4140 / 4130 | PC |
|
| etc… |
| etc… | etc… |
Surface Treatment | Material Available |
As machined | All metals |
Smoothed | All metals and Plastic (e.g aluminum, steel,nylon, ABS) |
Powder Coated | All metals ( e.g aluminum, steel) |
Brushing | All metals (e.g aluminum, steel) |
Anodized Hardcoat | Aluminum and Titanium alloys |
Electropolished | Metal and plastic (e.g aluminum, ABS) |
Bead Blasted | Aluminum and Titanium alloys |
Anodized Clear or Color | Aluminum and Titanium alloys |
Application Field
Profil Perusahaan
HangZhou CZPT Intelligent Technology Co. Ltd was established in 2003. Since established, we always focus on precision transmission and mechanical parts manufacturing & processing. We have a professional R&D team and advanced gear hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe machines and milling machines, which can give comprehensive solutions according to user’s requirements, from the design.
we bulid us through help others succes. CZPT always focuses on the development ability, and now, it owns more than 30 patents. Our company has several advanced engineering design softwares and applied more than 20 new technologies and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.
For more than 10 years, our company has been committed to the production and processing of precision parts and non-standard automation design. With a highly qualified workforce, relying on rich experience in precision processing and international leading equipment, the company has established strategic partnerships with world-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement equipment.
Tanya Jawab Umum
Q1: How to get a quotation?
A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.
Q2: How long can i get the sample?
A2: Depends on your specific items,within 7-10 days is required generally.
Q3: How to enjoy the OEM services?
A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
Q4: Will my drawings be safe after sending to you?
A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.
Q5: What shall we do if we do not have drawings?
A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.
| Aplikasi: | Motor, Mobil Listrik, Sepeda Motor, Mesin, Kelautan, Mainan, Mesin Pertanian, Mobil |
|---|---|
| Fungsi: | Distribusi Daya, Kopling, Ubah Torsi Penggerak, Ubah Arah Penggerak, Ubah Kecepatan, Kurangi Kecepatan, Tingkatkan Kecepatan |
| Tata letak: | Sikloid |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Vertikal |
| Melangkah: | Tiga Langkah |
| Sampel: | US$ 600/Piece 1 Buah (Min.Pesanan) | |
|---|
| Kustomisasi: | Tersedia | Permintaan Khusus |
|---|

Memilih Gearbox Pertanian
When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
Gearbox bevel
Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
Segel loop tertutup
A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.
Kualitas bahan
One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
Daya tahan
Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.

editor by CX 2023-07-07