Deskripsi Produk
Starshine Drive NCJ Series Helical Geared Motor
Features:
- High efficiency and energy saving: low energy, low noise, small vibration, low temperature rise, wide output speed, and high efficiency: 92%-96%.
- With wide variable range of voltage and frequency motor from 20HZ to 60HZ, and voltage from 320V to 420V.
- Modular design with strong interchangeability.
- Iron or aluminum casting house, good rigidity, high strength and excellent heat-loss.
- Advanced design: gear pair processed by carburizing and quenching heat treatment, and unique low noise gear tooth design to ensure the service life.
- Free maintenance: special lubrication to guarantee normal running for 20,000 hours without oil replacement;
- Easy replacement: can replace cycloid gearbox and upgrade product
Technical Parameters
| Jenis | Tipe Lama | Torsi Keluaran | Diameter Poros Keluaran |
| SNR02 | NCJ02 | 130N.m | φ22 |
| SNR03 | NCJ03 | 250N.m | φ28 |
| SNR04 | NCJ04 | 500N.m | φ32 |
| SNR05 | NCJ05 | 750N.m | φ40 |
| SNRW03Y | NCJT03Y2 | 250N.m | φ35 |
| SNRL04Y | NCJF04Y2 | 450N.m | φ35 |
About Us
ZheJiang CZPT Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Tim Kami
Kontrol Kualitas
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
7. Certificate: all of our products pass ISO, CE certificate.
Sedang mengemas
Pengiriman
| Aplikasi: | Motor, Mesin, Mesin Pertanian |
|---|---|
| Fungsi: | Perubahan Kecepatan, Pengurangan Kecepatan |
| Tata letak: | Koaksial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Horizontal |
| Melangkah: | Langkah Tunggal |
| Kustomisasi: | Tersedia | Permintaan Khusus |
|---|
Tips Memilih Gearbox Pertanian yang Tepat
Gearbox pertanian merupakan komponen penting dari mesin pertanian, seperti mesin pemanen gabungan. Gearbox dengan efisiensi tinggi memastikan kinerja optimal, sementara suku cadang pengganti yang mudah didapatkan memastikan pengoperasian yang lancar. Berikut beberapa tips penting untuk memilih gearbox pertanian yang tepat. Anda juga dapat membaca tentang gearbox bevel dan CZPT, segel loop tertutup, dan kualitas materialnya. Anda dapat memilih dari berbagai merek dan model yang tersedia.
Gearbox bevel
Gearbox bevel terdiri dari serangkaian spiral dan bevel lurus tertutup yang menyalurkan daya putar melalui poros 90 derajat. Gearbox ini dapat dikonfigurasi pada berbagai sudut untuk menyesuaikan dengan berbagai aplikasi mesin pertanian. Misalnya, CZPT Gearboxes memproduksi penggerak roda gigi bevel pada sudut 68 derajat yang ideal untuk aplikasi gerobak gandum dan auger. Mereka juga memiliki model 50 derajat untuk tujuan yang sama.
Jenis kotak roda gigi bevel yang paling sederhana menggunakan gigi lurus atau heliks. Gigi lurus menyulitkan untuk mewujudkan cakupan profil kecil. Rasio antara poros input dan output umumnya 1:1. Kotak roda gigi bevel dengan gigi lurus tidak dapat menghasilkan torsi transmisi yang tinggi dan juga relatif berisik. Kotak roda gigi bevel dengan poros output lurus atau miring juga dapat berbentuk simetris atau asimetris, tergantung pada aplikasinya.
Gearbox bevel dapat diatur dalam beberapa cara. Gearbox ini dapat dikonfigurasi untuk memberikan defleksi dalam dua atau tiga arah. Poros keluarannya dapat berada pada berbagai sudut: 90 derajat, 120 derajat, dan 135 derajat. Tergantung pada ukuran dan lokasi pemasangan, gearbox ini dapat diatur untuk penggerak sekrup sederhana atau pengaturan poros ganda. Salah satu opsi yang jarang digunakan adalah gearbox bevel heliks ganda, yang biasanya berukuran kurang dari setengah ukuran gearbox standar.
Selain roda gigi bevel, terdapat juga roda gigi bevel hipoid dan roda gigi spiral. Kedua jenis roda gigi ini menghasilkan gaya dorong yang bekerja sejajar dengan sumbu rotasi, tetapi roda gigi bevel spiral menghasilkan gaya dorong yang lebih besar dan perubahan arah torsi dimungkinkan. Namun, kedua jenis roda gigi bevel ini memiliki kekurangannya masing-masing. Untuk memastikan Anda memilih yang terbaik sesuai kebutuhan, penting untuk memilih yang tepat.
Mesin pertanian menggunakan roda gigi bevel untuk mengangkat hasil panen. Rumah roda gigi ini biasanya terbuat dari besi cor berbutir tertutup, meskipun ukuran yang lebih besar terbuat dari material SG 500/7. Sementara itu, sekrupnya terbuat dari baja karbon sedang Cr-Mo yang memiliki kekuatan inti tinggi. Murnya terbuat dari perunggu aluminium dan bantalan rol tirusnya cocok untuk beban aksial dan radial yang tinggi.
Kotak roda gigi CZPT
Jika Anda seorang petani, Anda mungkin tahu betapa pentingnya komponen-komponen gearbox pertanian CZPT Anda. Jika roda gigi traktor Anda mulai aus, Anda akan kehilangan hasil panen yang signifikan karena tidak efisien. Dan jika rasio roda giginya tidak tinggi, artinya kerugian akibat gesekan lebih besar, yang berarti hasil panen berkualitas rendah. Gearbox industri makanan harus memenuhi peraturan kebersihan dan keselamatan serta tahan terhadap kondisi lingkungan yang keras. Selain itu, Anda akan mendapati bahwa mesin di pabrik pengolahan makanan Anda menggunakan pewarna dan minyak yang aman untuk pangan.
Meskipun banyak tantangan yang dihadapi gearbox, gearbox sangat penting untuk operasi penanaman yang efisien. Karena digunakan di hampir setiap tahap siklus penanaman, Anda tentu menginginkan gearbox yang efisien dan tangguh dalam menghadapi kondisi terberat sekalipun. Kondisi tersebut meliputi suhu tinggi dan rendah, pengoperasian di lingkungan lembap atau kering, dan peraturan keselamatan. Namun, ada beberapa solusi yang dapat membantu Anda mempertahankan siklus penanaman lebih lama, dan menghindari kebutuhan untuk membeli gearbox pengganti yang mahal dari pemasok pihak ketiga.
Pereduksi poros CZPT, yang dirancang untuk truk bit, konveyor daya, dan aplikasi lainnya, menggunakan roda gigi heliks dengan baja yang dikeraskan dan segel Viton untuk menahan korosi. Motor roda gigi CZPT Ultramite, misalnya, menggerakkan tiang pancang, ayunan boom stacker, dan kerekan. Motor roda gigi berkualitas tinggi ini memiliki penggerak langsung kecepatan rendah dan pinion kecepatan tinggi. Dan semua produk ini dapat menggunakan motor NEMA C-face standar.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
Segel loop tertutup
The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
Kualitas bahan
A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
editor by CX 2023-05-05