製品説明
製品説明
Optimized moment of inertia 0.4-2KW Motor Speed Reducer gear reduction box servo planetary gearbox
HangZhou Fubao Electromechanical Technology Co., Ltd. Motor Speed Reducer gear reduction box servo planetary gearbox is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
Motor Speed Reducer gear reduction box servo planetary gearbox characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the Motor Speed Reducer gear reduction box servo planetary gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, Motor Speed Reducer gear reduction box servo planetary gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,Motor Speed Reducer gear reduction box servo planetary gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
製品パラメータ
| WGK series parameters | Model number | WGK060 | WGK085 | WGK115 | WGK160 |
| Rated output torque | 12~40Nm | 40~135Nm | 90~335Nm | 270~900Nm | |
| 減速比 | L1:3,4,5,7,8,10 L2:12,16,20,25,28,32,35,40,56,64,70 L3:80,100,125,140,160,175,200,250,280,320,350,500,512,700,1000 | ||||
| Planetary gear backlash | L1:8arc.min L2:10arc.min L3:12arc.min | ||||
Product Details
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会社概要
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.
Factory Display
よくある質問
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| 応用： | Motor, Machinery, Agricultural Machinery, Packaging Machinery |
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| 硬度： | 歯の表面を硬化させる |
| インストール: | 横型 |
| カスタマイズ: | 利用可能 | カスタマイズされたリクエスト |
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| 送料: 単位あたりの推定運賃。 | 送料と配達予定時間について。 |
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| 支払方法： |
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| 初期支払い 全額支払い |
| 通貨： | US$ |
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| 返品と返金: | 商品到着後30日以内に返金を申請することができます。 |
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Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubrication: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
マイターギアボックスが他のギアシステムよりも優れている点
マイター ギアボックスは、特定のシナリオにおいて他のタイプのギア システムよりも優れた明確な利点を提供します。
90度モーション変更: マイターギアボックスは、動作方向を90度変換するのに優れています。そのため、直角方向の動作変更が必要なアプリケーションに最適です。
コンパクトなデザイン: マイターギアボックスはコンパクトで省スペースな設計になっており、スペースの制約が限られた用途に適しています。
精密ステアリング： 自動車のステアリング システムでは、マイター ギアボックスが車両の方向を正確かつ精密に制御し、安全で応答性の高いステアリングに貢献します。
バックラッシュの低減: マイターギアボックスはバックラッシュを最小限に抑えるように設計されており、正確でスムーズな動作伝達を実現します。そのため、精度と応答性が重要となるアプリケーションに最適です。
カスタマイズ: マイターギアボックスは、特定のトルク、速度、設計要件に合わせてカスタマイズできるため、さまざまなアプリケーションに適応できます。
信頼性の高いモーショントランスミッション： マイター ギアボックスは信頼性の高いモーション伝達を提供し、一貫性と正確なモーション制御が不可欠なアプリケーションで選択されることが多いです。
低騒音・低振動： マイターギアボックスの設計は、騒音と振動の低減に役立ち、静かな動作が必要な用途に適しています。
マイター ギアボックスは、その独自の設計と機能が特定のモーション制御と方向変更の要件に適合し、効率、精度、信頼性を提供するシナリオに適しています。
マイターギアボックスにおけるベベルギア間の角度の重要性
マイターギアボックス内のベベルギア間の角度は、動作の伝達方向と実現可能な機械的配置のタイプを決定するため、非常に重要です。
マイターギアボックスでは、ベベルギア間の角度は通常90度に設定されています。これは、交差する2つのシャフトが互いに直角に回転し、一方のシャフトからもう一方のシャフトへ直角に運動を伝達できることを意味します。
ベベルギア間の90度の角度は、コンパクトなスペース内で運動方向の変換が必要な様々な用途を可能にする基本的な特徴です。この構成により、回転エネルギーとトルクの方向転換が可能になり、動力の流れの方向転換、運動の方向転換、障害物やコーナーを迂回した動力伝達などの用途に役立ちます。
ベベルギア間の角度は様々な値にカスタマイズ可能ですが、汎用性と実用性から、マイターギアボックスでは90度が最も一般的な構成です。ベベルギアの正確な角度と配置により、マイターギアボックスが使用される機械システムの特定の要件を満たしながら、効率的な運動伝達が保証されます。
editor by CX 2023-10-16