제품 설명
S series Helical Geared Motor 형질
1. 특징:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. 기술적 매개변수에스
| 비율 | 6.8-288 |
| 입력 전력 | 0.12-22KW |
| 출력 토크 | 11-4530N.m |
| 출력 속도 | 5-206rpm |
| 장착 유형 | Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| 입력 방법 | 플랜지 입력(AM), 샤프트 입력(AD), 인라인 AC 모터 입력 또는 AQA 서보 모터 |
| 브레이크 릴리스 | HF-수동 릴리스(브레이크 릴리스 위치 잠금), HR-수동 릴리스(자동 제동 위치) |
| 서미스터 | TF(서미스터 보호 PTC 서미스터) TH(서미스터 보호 바이메탈 스위치) |
| 장착 위치 | M1, M2, M3, M4, M5, M6 |
| 유형 | S37-S97 |
| 출력 샤프트 dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| 하우징 소재 | R37,47,57,67,77,87의 HT200 고강도 주철 |
| 하우징 소재 | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| 열처리 기술 | 탄질화 및 경화 처리 |
| Single Stage Efficiency | 75%-80% |
| 윤활유 | VG220 |
| 보호 등급 | IP55, F등급 |
About Us
저장성 CZPT 드라이브 주식회사의 전신은 국유 군수금형 기업으로 1965년에 설립되었습니다. CZPT는 "플랫폼 제품, 응용 설계 및 전문 서비스"를 목표로 고급 장비 제조 산업을 위한 완전한 동력 전달 솔루션을 전문으로 합니다.
CZPT는 현재 350명 이상의 직원, 30명 이상의 엔지니어링 기술자, 30명의 품질 검사관으로 구성된 강력한 기술력을 보유하고 있으며, 8만 제곱미터에 달하는 CZPT 부지와 다양한 첨단 가공 기계 및 시험 장비를 보유하고 있습니다. 또한, 성급 엔지니어링 기술 연구 센터, 기어 감속기 연구실, 그리고 현대식 R&D 기반을 바탕으로 고급 감속기 및 변속기의 산업 응용 개발 및 서비스를 위한 탄탄한 기반을 갖추고 있습니다.
우리 팀
품질 관리
품질: 개선을 고집하고, 우수성을 위해 노력합니다. 장비 제조 산업의 발전으로 고객은 현재 제품의 품질에 결코 만족하지 않고, 오히려 품질의 가치를 창출합니다.
품질 정책: 전력 전송 분야의 전반적인 수준을 높이기 위해
품질 관점: 지속적인 개선, 우수성 추구
품질 철학: 품질은 가치를 창출합니다
3. 수입 품질 관리
입고 자재 관리의 AQL 허용 기준을 설정하고, 자재에 대한 전체 검사, 샘플링, 면책을 제공합니다. 적격 제품이 입고되면 입고 후, 불량품은 반품, 점검, 재작업, 재작업 검사를 실시합니다. 불량품 추적 및 공급업체 모니터링을 담당하여 시정 조치를 취합니다.
재발 방지를 위한 조치.
4. 공정 품질 관리
제조 현장에서는 1차 심사, 검사, 최종 검사를 실시하고, 일부 프로젝트의 요구에 따라 샘플링을 실시하여 품질 변화 추세를 판단합니다.
제조상의 이상현상을 발견하고, 생산부서를 감독하여 개선을 도모하고, 이상현상이나 상태를 제거한다.
5. FQC(최종 QC)
제조부서는 제품을 완성한 후 완제품 품질 검증에 대한 고객의 입장에 서서 제품의 품질을 보장합니다.
고객의 기대와 필요.
6. OQC(발신 QC)
제품 샘플 검사 후 합격 판정, 보관 허가를 내리지만 완제품이 창고에서 정식으로 출고되기 전에 검사를 실시하는데 이를 출고 검사라고 한다.검사 내용: 창고에서 보관 및 이동 상태를 확인하고 출고를 확인하는 동안
제품은 합격한 제품을 판별하기 위한 제품 검사입니다.
7. 인증.
포장
배달
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| 애플리케이션: | 모터, 기계, 농업 기계 |
|---|---|
| 기능: | Speed Reduction |
| 공들여 나열한 것: | Corner |
| 경도: | 경화된 치아 표면 |
| 설치: | 세로형 |
| 단계: | 3단계 |
| 사용자 정의: | 사용 가능 | 맞춤형 요청 |
|---|
농업용 기어박스 선택
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
베벨 기어박스
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
표면 마감
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
재료의 품질
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by Dream 2024-04-22