Описание продукта
Описание продукта
Основные материалы:
1)корпус: алюминиевый сплав ADC12 (типоразмер 571-090); чугун HT200 (типоразмер 110-150);
2) Червяк: 20Cr, эвольвентный профиль ZI; термообработка с науглероживанием и закалкой обеспечивает твердость поверхности шестерни до 56-62 HRC; после прецизионной шлифовки толщина слоя науглероживания составляет 0,3-0,5 мм.
3)Червячное колесо: износостойкий сплав олова CuSn10-1
Подробные фотографии
Варианты комбинирования:
Вход: с входным валом, с квадратным фланцем, со стандартным входным фланцем IEC
Выход: с моментным рычагом, выходным фланцем, одинарным выходным валом, двойным выходным валом, пластиковой крышкой
Червячные редукторы доступны в различных комбинациях: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Разобранный вид:
Параметры продукта
| Старая модель | Новая модель | Соотношение | Расстояние между центрами | Власть | Входной диаметр | Выходной диаметр | Выходной крутящий момент | Масса |
| РВ571 | 7.5~100 | 25 мм | 0,06 кВт~0,12 кВт | Φ9 | Ф11 | 21Н.м | 0,7 кг | |
| РВ030 | РВ030 | 7.5~100 | 30 мм | 0,06 кВт~0,25 кВт | Ф9(Ф11) | Φ14 | 45 Н.м | 1,2 кг |
| РВ040 | РВ040 | 7.5~100 | 40 мм | 0,09 кВт~0,55 кВт | Ф9(Ф11,Ф14) | Ф18(Ф19) | 84Н.м | 2,3 кг |
| РВ050 | РВ050 | 7.5~100 | 50 мм | 0,12 кВт~1,5 кВт | Ф11(Ф14,Ф19) | Ф25(Ф24) | 160 Н.м | 3,5 кг |
| РВ063 | RW063 | 7.5~100 | 63 мм | 0,18 кВт~2,2 кВт | Ф14(Ф19,Ф24) | Ф25(Ф28) | 230 Н.м | 6,2 кг |
| РВ075 | RW075 | 7.5~100 | 75 мм | 0,25 кВт~4,0 кВт | Ф14(Ф19,Ф24,Ф28) | Ф28(Ф35) | 410Н.м | 9,0 кг |
| РВ090 | РВ090 | 7.5~100 | 90 мм | 0,37 кВт~4,0 кВт | Ф19(Ф24,Ф28) | Ф35(Ф38) | 725Н.м | 13,0 кг |
| РВ110 | РВ110 | 7.5~100 | 110 мм | 0,55 кВт~7,5 кВт | Ф19(Ф24,Ф28,Ф38) | Φ42 | 1050Н.м | 35,0 кг |
| РВ130 | РВ130 | 7.5~100 | 130 мм | 0,75 кВт~7,5 кВт | Ф24(Ф28,Ф38) | Φ45 | 1550Н.м | 48,0 кг |
| РВ150 | РВ150 | 7.5~100 | 150 мм | 2,2 кВт~15 кВт | Ф28(Ф38,Ф42) | Φ50 | 84,0 кг |
Габаритные размеры GMRV:
| ГМРВ | А | Б | С | С1 | Д(Н8) | Е(h8) | Ф | Г | Г1 | ЧАС | Н1 | я | М | Н | О | П | В | Р | С | Т | БЛ | β | б | т | В |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | М6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | М6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | М8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | М8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | М8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | М10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | М10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | М12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | М12*22(n=8) | 45° | 14 | 53.8 | 120 |
Профиль компании
О трансмиссии CZPT:
Мы являемся профессиональным производителем редукторов, расположенным в Ханчжоу, провинция Чжанчжоу.
Наша основная продукция — это полный ассортимент червячных редукторов RV571-150, а также поставляемые гипоидные цилиндрические редукторы GKM, линейные цилиндрические редукторы GRC, блоки PC, вариаторы UDL и двигатели переменного тока, цилиндрический мотор-редуктор G3.
Продукция широко используется в таких областях, как: производство продуктов питания, керамики, упаковки, химикатов, фармацевтика, пластмасс, бумаги, строительной техники, металлургических шахт, техники по защите окружающей среды, а также во всех видах автоматических линий и сборочных линий.
Благодаря быстрой доставке, превосходному послепродажному обслуживанию и передовым производственным мощностям наша продукция пользуется спросом как в Китае, так и за рубежом. Мы экспортируем наши редукторы в Юго-Восточную Азию, Восточную Европу, на Ближний Восток и т.д. Наша цель — разрабатывать и внедрять инновации, основываясь на высоком качестве, и создать себе хорошую репутацию в сфере редукторов.
Информация об упаковке: пластиковые пакеты + картонные коробки + деревянные ящики или по запросу
Мы участвуем в выставке в Ганновере, Германии, Чжэцзяне, PTC Fair, Турции, Win Eurasia
Логистика
Послепродажное обслуживание
1. Сроки технического обслуживания и гарантия:В течение 1 года после получения товара.
2.Другие услуги: Включая руководство по выбору модели, руководство по установке, руководство по решению проблем и т. д.
Часто задаваемые вопросы
1.В:Можете ли вы изготовить изделие по чертежам заказчика?
A: Да, мы предлагаем индивидуальный сервис для каждого клиента. Мы можем использовать заводскую табличку клиента для редукторов.
2.В: Каковы ваши условия оплаты?
A: 30% депозит перед производством, остаток T/T перед доставкой.
3.В:Вы торговая компания или производитель?
A: Мы являемся производителем с передовым оборудованием и опытными рабочими.
4.В:Какова ваша производственная мощность?
A:8000-9000 шт./мес.
5.В:Доступен ли бесплатный образец?
A: Да, мы можем предоставить бесплатный образец, если клиент согласен оплатить стоимость курьерской доставки.
6.В:Есть ли у вас какой-либо сертификат?
A: Да, у нас есть сертификат CE и отчет о сертификации SGS.
Контактная информация:
Г-жа Лингель Пан
По любым вопросам обращайтесь ко мне. Большое спасибо за ваше внимание к нашей компании!
| Приложение: | Автомобили, машины, судостроение, сельскохозяйственная техника, промышленность |
|---|---|
| Функция: | Распределение мощности, изменение крутящего момента привода, изменение направления привода, изменение скорости, снижение скорости |
| Макет: | Прямой угол |
| Твердость: | Закаленная поверхность зуба |
| Установка: | Горизонтальный тип |
| Шаг: | Двойной шаг |
| Образцы: | US$ 12/Piece 1 шт. (мин. заказ) | |
|---|
| Настройка: | Доступный | Индивидуальный запрос |
|---|
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Конические редукторы
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Уплотнения с замкнутым контуром
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by CX 2023-05-06