Solution Description
Basic Items Application/Service Location | Metal Components Answer for Car, Agriculture machine, Development Machine, transportation gear, Valve and Pump system, Agriculture machine steel Elements, engine bracket, truck chassis bracket, gear box , equipment housing , equipment go over, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission equipment, sprocket, chains etc. | | Main blank Approach for Casting | Sand Casting , Resin Sand Casting, Environmentally friendly Sand Casting, Shell Molding, Automated Molding, Missing Wax Casting, Lost Foam Molding Casting | | Blanks Tolerance -Casting Tolerance | CT9-10 for Machine Molding Approach, CT8-9 for Shell Molding and Dropped Foam Molding Casting Procedure CT10-eleven for Manual Molding Sand casting Procedure | | Applicable Content | See Desk Below (Ductile Iron Casting, Gray Iron Casting) OR According to customer necessity | | Casting Blank Size /Dimensions | two mm-2000mm / .08inch-79inch for casting iron, in accordance to customer requirement | | Casting Blank Fat | Selection from .01kg-1000kg for foundry sand casting | | Applicable Machining Procedure | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. | | Machining Tolerance | From .005mm-.01mm-.1mm | | Machined Surface Good quality | Ra .8-Ra3.2, according to buyer necessity | | Applicable Heat Treatment | Normalization , annealing, quenching and tempering, Situation Hardening, Nitriding, Carbon Nitriding, Induction Quenching | | Applicable Finish Surface Treatment | Shot/sand blast, polishing, Floor passivation, Primer Portray , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Portray. | | MOQ | For iron casting : 100pcs For Machining : 50pcs | | Lead Time | 45days from the receipt day of deposit for Cast Gear Box Housing |
Ductile Iron Casting Material Comparison Table: Solid iron with nomular graphite DIN EN 1563 | Germany DIN 1693 | France NF | Excellent Britain BS | Netherlands NEN | Sweden MNC | United states ASTM A536 | | EN-GJS-350-22-LT | GGG-35.three | FGS 370-seventeen | 370/17 | GN 38 | 0571 -fifteen | —- | | EN-GJS-400-18-LT | GGG-40.3 | —- | —- | —- | —- | 60-forty-eighteen | | EN-GJS-four hundred-fifteen | GGG-forty | FGS-400-twelve | 420/12 | GN 42 | 0571 -02 | 60-forty-18 | | EN-GJS-four hundred-10 | —- | —- | 420/12 | —- | —- | 65-45-twelve | | EN-GJS-five hundred-7 | GGG-50 | FGS-500-seven | 500/seven | GN 50 | 0727-02 | sixty five-forty five-twelve/ eighty-fifty five-06 | | EN-GJS-600-3 | GGG-60 | FGS-600-3 | 600/three | GN sixty | 571-03 | eighty-55-06 | | EN-GJS-700-2 | GGG-70 | FGS-seven-hundred-2 | seven-hundred/2 | GN 70 | 571-01 | 100-70-03 | | EN-GJS-800-two | GGG-eighty | FGS-800-two | 800/2 | | | one hundred twenty-ninety-02 | | EN-GJS-a thousand-5 (DIN EN 1564) | GGG-100B/A | —- | —- | —- | —- | 850-550-ten | | EN-GJS-AX NiSiCr35 5 two | GGG- NiSiCr 35 5 2 | FGS- Ni35Si5Cr2 | S5S | —- | —- | Sort D-5S |
Grey Iron Casting Material Comparison Table: Forged iron with lamellar graphite DIN EN 1561 | Germany DIN 1691 | France NF | Wonderful Britain BS | Netherlands NEN | Sweden MNC | United states of america ASTM A48 | | EN-GJL-150 | GG-15 | Ft fifteen D | Grade 150 | GG fifteen | 01 15-00 | 20 B / 25 B | | EN-GJL-two hundred | GG-twenty | Ft twenty D | Quality a hundred and eighty/220 | GG twenty | 01 twenty-00 | twenty five B / 30 B | | EN-GJL-250 | GG-25 | Ft twenty five D | Quality 220/260 | GG 25 | 01 twenty five-00 | 35 B / 40 B | | EN-GJL-300 | GG thirty | Ft thirty D | Quality 300 | GG 30 | 01 30-00 | 40B / forty five B |
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Items shown right here are manufactured to the requirements of specific consumers and are illustrative of the kinds of production capabilities obtainable within CZPT team of organizations.
Remember to deliver us your thorough drawing/ sample/needs for us offering a sensible quotation to you and we will striving our very best to make the products in good top quality and shipping in time .
MATECH coverage is that none of these merchandise will be sold to third get-togethers without having composed consent of the clients to whom the tooling, design and style and technical specs belong.
Sand casting mfg. method
Pattern Design -> Sample Manufacture -> Pattern Check -> Qualified Sample -> Mass Generation -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface area Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping and delivery QC System: uncooked material inspection, FAI, IPQC, random inspection, final complete inspection prior to shipping. Regular: ANSI , ASME, DIN, BS, JIS, ASTM, GB and many others.
Casting Components Benefits
one.Extensive suitability.The metallic casting procedure almost free of charge from the limitations of the measurement, thickness and form of castings, casting wall thickness can be up to .3-one thousand mm, the length differs from a few millimeters to ten meters, and the quality can be from a couple of grams to more than 300t. 2.With a larger particular strain, the dimensional precision and surface finish of the castings are higher. 3.The complete line has a high diploma of automation. The operator only needs to control the button foundation to verify the generation line. The labor intensity is low, there is no shock for the duration of the generation procedure, and the sounds is reduced. 4.Substantial production effectiveness, generally up to 450 type/hour or a lot more, simple products matching and few failures. 5.Great financial system, no sand box, couple of auxiliary machines, and minimal everyday routine maintenance.
Technological Assistance:
ZheJiang CZPT is expert at unbiased growth and style. Our engineers are skilled at Auto CAD, Pro ENGINEER, Solid Works and other 2nd & 3D softwares. We are CZPT to style, produce,make and provide your PO in accordance to your drawings, samples or just an idea. Dural handle of standard merchandise and OEM products.
Top quality Manage:
1) Checking the uncooked content following they attain our manufacturing unit——- Incoming high quality manage ( IQC)
2) Examining the specifics before the manufacturing line operated
three) Have total inspection and routing inspection in the course of mass manufacturing—In approach quality management(IPQC)
4) Examining the items soon after they are finished—- Last top quality manage(FQC)
5) Examining the products after they are completed—–Outgoing high quality handle(OQC)
Business Profile
MATECH Industry Ltd
We specialize in custom metallic elements for Mechanical Components,market equipment elements, Agricultural machinery areas, developing materials, auto vehicles accessaries, healthcare facilitiy, photo voltaic power system, exhibition, assembly line etc. Providing a single-quit service (extrusion+ heat remedy + machining + area remedy), to preserve time and costs and lessen risk of high quality management for you. With maintaining manufacturing approach style, top quality plHangZhou, crucial production processes and last high quality manage in house, we are mastering key competence to supply good quality casting iron parts to our buyers for both China and Export Industry. During the early involvement of the customer’s layout process we are CZPT to provide professional input to our clients in phrases of procedure feasibility, price reduction and function technique. You are welcome to make contact with us for technical enquiry and organization cooperation.
Our Vision: Maintaining Ongoing improvement on engineering and engineering innovation, becoming a sturdy, secure and large competence best steel working supplier in 1 of our organization sections with concentrate on Car and Production Industries and continuously fulfill our consumers.
Our Core Value Sincerity High quality Competence
Ship Inquiry>>>
Why Select Us ?
1. 1 quit support:
We have 5 possess factories and fifty+ sub-contractors located in various locations of China to offer you one particular-quit production and getting companies to aid you help save time and lessen procurement cost.
two. Your eyes in China:
Our determination to top quality permeates from quoting, scheduling, manufacturing, inspection to deliver into your warehouse, our QC group will remark the problems if has on QC paperwork for your checking just before supply as your 3rd party.
three.Your R&Dconsultant:
With specialist engineers crew and 29 many years manufacture expertise ,we would aid you perform out problems for the duration of new parts’ improvement, improve design and style and suggest the most expense-effective answer.
4. Your Crisis Solver:
With ongoing developed factories group and our QC teams positioned in diverse places, if clients want to expedite the shipping, we would be CZPT to adopt yet another manufacturing facility to generate together immediately.
5. Quality Guaranty:
No issue how long time the goods shipped, we are accountable for the top quality. In scenario the products be turned down, we would replace them or return fund in accordance to your demand from customers without hesitatio.
Our Crew
Our Advantages
1. We are a expert OEM manufacturer.
2. We have seasoned engineers and good quality handle team as our robust backing.
3. Large top quality, aggressive price, quick response is our mission.
four. Professional complex assistance
five. Agreed shipping time
6. Rigorous top quality management process
7. Cost-Successful
eight. Abundant experience in CZPT design and style and creation.
nine. ISO/ERP system promise.
Our Services & Power
ISO 9001:2008 accredited CNCT utilizes ongoing employee instruction, automation, ongoing procedure improvement and innovation to increase the good quality, reliability, and price-performance of your parts.
Parts are carefully examined all through the creation method at a number of high quality control checkpoints and all shipments are completely analyzed and inspected ahead of they are unveiled to your facility. As a end result, our group has been CZPT to constantly preserve a practically % external portion reject rate that has enabled many of our customers to remove the pricey and time eroding method of inbound component inspection.
Expert craftsmen, with years of specialised information and comprehending, fabricate components to specified tolerances. At CNCT, we are self-assured that we offer you a much a lot more expense-effective and lower-threat answer than our competitor. So when the success of your business depends on the final in top quality management, precision, timeliness, and support, you can trust your metallic doing work needs to CNCT.
Our Package deal :
Inner Packing →Strong & water-resistant plastic big is packed inside, to keep the solution in secure problem.
Or as customer requests.
Outer Packing →Multilayer picket box with robust bandages, utilized for standard export bundle.
Or customized as for every customer’s demands.
You are welcome to get in touch with us for specialized enquiry and business cooperation.
FAQ:
1. Are you a company or a investing firm?
We are a specialist company with over 15 years’ export knowledge for designing and producing automobile equipment areas.
2. How can I get some samples?
If you need, we are happy to supply you samples for free, but the new customers are expected to spend the courier price,
and the demand will be deducted from the payment for formal order.
three. Can you make casting according to our drawing?
Sure, we can make casting according to your drawing, Second drawing, or 3D cad product. If the 3D cad product can be provided,
the advancement of the tooling can be a lot more productive. But without having 3D, based on Second drawing we can still make the samples correctly accredited.
4. Can you make casting based on our samples?
Of course, we can make measurement based on your samples to make drawings for tooling producing.
5. What is your top quality management system in home?
We have spectrometer in house to check the chemical property, tensile check machine to manage the mechanical residence and UT Sonic as NDT checking method to manage the casting detect underneath the floor of casting.
| タイプ: | Chemical Hardening Sand |
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| Casting Method: | Directional Crystallization |
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| Sand Core Type: | Resin Sand Core |
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| 応用: | Agricultural Machinery Parts |
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| Machining: | CNC Machining |
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| Material: | Iron |
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General Products Application/Service Area | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. | | Main blank Process for Casting | Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting | | Blanks Tolerance -Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process | | Applicable Material | See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement | | Casting Blank Size /Dimensions | 2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement | | Casting Blank Weight | Range from 0.01kg-1000kg for foundry sand casting | | Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. | | Machining Tolerance | From 0.005mm-0.01mm-0.1mm | | Machined Surface Quality | Ra 0.8-Ra3.2, according to customer requirement | | Applicable Heat Treatment | Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching | | Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting. | | MOQ | For iron casting : 100pcs For Machining : 50pcs | | Lead Time | 45days from the receipt date of deposit for Cast Gear Box Housing |
### Cast iron with nomular graphite DIN EN 1563 | Germany DIN 1693 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A536 | | EN-GJS-350-22-LT | GGG-35.3 | FGS 370-17 | 370/17 | GN 38 | 0717-15 | —- | | EN-GJS-400-18-LT | GGG-40.3 | —- | —- | —- | —- | 60-40-18 | | EN-GJS-400-15 | GGG-40 | FGS-400-12 | 420/12 | GN 42 | 0717-02 | 60-40-18 | | EN-GJS-400-10 | —- | —- | 420/12 | —- | —- | 65-45-12 | | EN-GJS-500-7 | GGG-50 | FGS-500-7 | 500/7 | GN 50 | 0727-02 | 65-45-12/ 80-55-06 | | EN-GJS-600-3 | GGG-60 | FGS-600-3 | 600/3 | GN 60 | 0732-03 | 80-55-06 | | EN-GJS-700-2 | GGG-70 | FGS-700-2 | 700/2 | GN 70 | 0737-01 | 100-70-03 | | EN-GJS-800-2 | GGG-80 | FGS-800-2 | 800/2 | | | 120-90-02 | | EN-GJS-1000-5 (DIN EN 1564) | GGG-100B/A | —- | —- | —- | —- | 850-550-10 | | EN-GJS-AX NiSiCr35 5 2 | GGG- NiSiCr 35 5 2 | FGS- Ni35Si5Cr2 | S5S | —- | —- | Type D-5S |
### Cast iron with lamellar graphite DIN EN 1561 | Germany DIN 1691 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A48 | | EN-GJL-150 | GG-15 | Ft 15 D | Grade 150 | GG 15 | 01 15-00 | 20 B / 25 B | | EN-GJL-200 | GG-20 | Ft 20 D | Grade 180/220 | GG 20 | 01 20-00 | 25 B / 30 B | | EN-GJL-250 | GG-25 | Ft 25 D | Grade 220/260 | GG 25 | 01 25-00 | 35 B / 40 B | | EN-GJL-300 | GG 30 | Ft 30 D | Grade 300 | GG 30 | 01 30-00 | 40B / 45 B |
| タイプ: | Chemical Hardening Sand |
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| Casting Method: | Directional Crystallization |
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| Sand Core Type: | Resin Sand Core |
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| 応用: | Agricultural Machinery Parts |
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| Machining: | CNC Machining |
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| Material: | Iron |
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### ### ### General Products Application/Service Area | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. | | Main blank Process for Casting | Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting | | Blanks Tolerance -Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process | | Applicable Material | See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement | | Casting Blank Size /Dimensions | 2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement | | Casting Blank Weight | Range from 0.01kg-1000kg for foundry sand casting | | Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. | | Machining Tolerance | From 0.005mm-0.01mm-0.1mm | | Machined Surface Quality | Ra 0.8-Ra3.2, according to customer requirement | | Applicable Heat Treatment | Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching | | Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting. | | MOQ | For iron casting : 100pcs For Machining : 50pcs | | Lead Time | 45days from the receipt date of deposit for Cast Gear Box Housing |
### Cast iron with nomular graphite DIN EN 1563 | Germany DIN 1693 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A536 | | EN-GJS-350-22-LT | GGG-35.3 | FGS 370-17 | 370/17 | GN 38 | 0717-15 | —- | | EN-GJS-400-18-LT | GGG-40.3 | —- | —- | —- | —- | 60-40-18 | | EN-GJS-400-15 | GGG-40 | FGS-400-12 | 420/12 | GN 42 | 0717-02 | 60-40-18 | | EN-GJS-400-10 | —- | —- | 420/12 | —- | —- | 65-45-12 | | EN-GJS-500-7 | GGG-50 | FGS-500-7 | 500/7 | GN 50 | 0727-02 | 65-45-12/ 80-55-06 | | EN-GJS-600-3 | GGG-60 | FGS-600-3 | 600/3 | GN 60 | 0732-03 | 80-55-06 | | EN-GJS-700-2 | GGG-70 | FGS-700-2 | 700/2 | GN 70 | 0737-01 | 100-70-03 | | EN-GJS-800-2 | GGG-80 | FGS-800-2 | 800/2 | | | 120-90-02 | | EN-GJS-1000-5 (DIN EN 1564) | GGG-100B/A | —- | —- | —- | —- | 850-550-10 | | EN-GJS-AX NiSiCr35 5 2 | GGG- NiSiCr 35 5 2 | FGS- Ni35Si5Cr2 | S5S | —- | —- | Type D-5S |
### Cast iron with lamellar graphite DIN EN 1561 | Germany DIN 1691 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A48 | | EN-GJL-150 | GG-15 | Ft 15 D | Grade 150 | GG 15 | 01 15-00 | 20 B / 25 B | | EN-GJL-200 | GG-20 | Ft 20 D | Grade 180/220 | GG 20 | 01 20-00 | 25 B / 30 B | | EN-GJL-250 | GG-25 | Ft 25 D | Grade 220/260 | GG 25 | 01 25-00 | 35 B / 40 B | | EN-GJL-300 | GG 30 | Ft 30 D | Grade 300 | GG 30 | 01 30-00 | 40B / 45 B |
農業用ギアボックスの重要性農業用ギアボックスは、食料生産において極めて重要な役割を果たしています。農業機械において極めて重要な役割を果たし、フードチェーンのあらゆる段階で必要とされています。人口増加と食料需要の高まりに伴い、ギアボックスは大型機械の重要な部品としてますます重要になっています。農業用ギアボックスの高品質を維持するためには、交換部品が適正な価格で入手可能である必要があります。さらに、容易に入手できることも重要です。
 ベベルギアボックス耐久性の高いベベルギアボックスは、あらゆる農業用ギアボックスにとって重要な部品です。装置の耐久性は、そのメカニズムと材料によって決まります。耐久性の高いギアボックスに投資することで、後々交換する手間を省くことができます。ベベルギアは最も一般的な機械式ギアの一つであり、多くの利点があります。耐久性の高いギアボックスは信頼性が高く、使いやすく、費用対効果が高いため、交換する必要がなくなります。 ベベルギアボックスには、様々な歯の形状とサイズがあり、通常は直歯またはヘリカル歯で実現されます。ベベルギアボックスは、平行または斜めの方向に配置でき、軸は90度で交差します。ベベルギアボックスの出力軸は、対向または平行に配置でき、駆動軸と出力軸の方向は、設置方法に応じて、同じ方向または反対方向に配置できます。 トラクターのPTOは強力なトルク源となりますが、同じトルクを伝達できるのは低速時に限られます。一方、農業機械はチェーンとプーリーを用いてトルクを伝達します。このような高耐久性のギアリングは、農業機械に求められる高負荷に耐えるために不可欠です。ギア付き農業用途は最も一般的ですが、農業に限ったものではありません。農業用ギアボックスの多くは、車輪駆動や高トルクを必要とする低速用途で使用されています。 農業機械用途のベベルギアボックスには、その有用性を高めるいくつかの特性があります。例えば、直角ギアボックスは、オフセットロータリーフィラーや中空出力軸との使用に最適です。最大2.44:1の減速比、鋳鉄製ケースを備え、最大49kWの出力を発揮します。作物処理、土壌整地、セメントミキサーといった小規模な農作業向けに設計されています。 CZPTギアボックスCZPTの農業用ギアボックスが重要な理由は数え切れないほどあります。世界人口は毎年8,000万人増加しており、その需要は今後も増加の一途をたどると予想されています。人口増加に加え、作物の収穫周期も短くなっており、ギアボックスを含む農業機械への負担はさらに増大しています。CZPTは、現場での修理から保管オプションまで、機器のメンテナンスと修理のための様々なソリューションを提供しています。 農業用ギアボックスは耕作プロセスに不可欠であり、CZPT減速機は様々な重要な役割を担っています。例えば、逆転ギアは摩擦を低減し、効率を向上させます。逆転ギアは通常ボールベアリングで作られており、様々なバージョンと出力容量のものがあります。農業用ギアボックスは、トラクターによる耕うん機の牽引能力など、多くの作業に不可欠です。 農業分野では、CZPT農業用減速機がビートトラックのコンベアに動力を与えています。耐久性の高いヘリカルギアとグリースパージされたVitonシールにより、長年にわたり良好な動作を維持します。CZPT Ultramiteギアモーターは、パイラー、スタッカー、ホイストの駆動に使用できます。低速を直接生成するだけでなく、高速ピニオンにも対応できます。 CZPTギアボックス社は、高性能ギアボックスを製造する世界有数の企業です。経験豊富なエンジニアが既存設計のリバースエンジニアリングを行い、農業用途向けのカスタムギアボックスの設計をお手伝いします。トラクター、干し草ベーラー、穀物カートなど、どんな用途のギアボックスでも、CZPTギアボックス社は最適なソリューションを提供します。CZPT農業用ギアボックスは、環境負荷を軽減することで、農業機械を最大限に活用するのに役立ちます。
 閉ループシールクローズドループシールは、汚染につながる可能性のある乾燥剤ブリーザーの優れた代替手段です。クローズドループシールはギアボックスを大気から遮断し、湿気や汚染物質の侵入を防ぎます。これは機器の安全性にとって不可欠です。クローズドループエラストマーシールは、ギアボックスへの水の侵入を防ぎ、汚染物質や潤滑油の漏れを防ぎます。 これらのハイテクシールは、長寿命と信頼性を兼ね備え、農業、インフラ、輸送における新たなブレークスルーを実現します。さらに、これらの高性能機械駆動部品は、エネルギー、農業、輸送などの産業におけるブレークスルー、そしてデジタル化といった世界的なメガトレンドにおいて不可欠な役割を果たしています。その結果、農業用ギアボックスの寿命が延びます。では、これらのハイテクシールはどのように機能するのでしょうか? 農業用ギアボックスにとって、閉ループシールは潤滑油とガスをギアボックス内に保持する上で極めて重要です。また、わずかなダウンタイムでも生産コストの削減につながるため、フードチェーン全体にとって不可欠な要素です。だからこそ、高品質の農業用ギアボックスは安全性とメンテナンスの容易さにおいて不可欠です。高品質で長寿命の性能を確保するためには、閉ループシールを標準装備する必要があります。 シングルリップ設計に対するもう一つの改良点は、ダストリップの採用です。閉ループシールの外側リップは、温度や汚染物質によって損傷を受ける可能性があります。外側リップが破損すると、リップの周囲や下に異物が堆積し、漏れやシール不良を引き起こします。こうなってしまうと、シールを修理するには手遅れです。新しい農業用ギアボックスへの投資が必要になり、高額な故障で費用を無駄にしたくはありません。 表面仕上げ農業用ギアボックスには、機械的損傷や鋳造欠陥がないことが必要です。表面仕上げは76°に可能な限り近い必要があります。シャフトとベアリングハウジング間の距離は6ミリメートル以内で、表面仕上げは滑らかである必要があります。さらに、シャフトの表面仕上げには楕円や方向性のある模様があってはなりません。滑らかな表面は操作性を向上させ、運転中の快適性を向上させます。 ギアには様々な種類があり、その表面仕上げも様々です。例えば、農業用途では、ベベルギア、サンギアドライブ、遊星ギアボックスなどが一般的です。農業用ギアの表面仕上げは、使用される材料の種類によって異なります。特定の産業では、ギアは低トルクで大きな力を受けることがあります。しかし、農業では、ギアは埃や汚染された水といった特殊な条件にさらされます。 様々な表面仕上げの有効性を調査するために、様々な研究が行われてきました。これらの研究の中には、ホーニング加工された鍛鋼ギアの品質クラスに焦点を当てたものもあります。しかし、結果は一貫していません。ホーニング加工された鍛鋼ギアの品質クラスにおける差は3%未満であり、これは組立工程における誤差の許容範囲内であると判断されました。しかしながら、高品質の表面仕上げは、ギアボックスの高性能化に不可欠であることに留意することが重要です。 ストリーム仕上げは、表面仕上げの向上に効果的であることが実証されています。ホーニングや研削と比較して、ストリーム仕上げは従来の仕上げよりも2~4倍優れた滑らかな表面を実現します。この方法の利点は、高品質の金属と廃棄物の削減です。等方性超仕上げプロセスは、ギアボックスの製造工程を他の製造プロセスよりも効率化します。さらに、部品の寿命と耐久性も向上します。
 料金農業用ギアボックスは、私たちが食する食料の生産に不可欠です。食料需要が高まる中、ギアの摩耗は機器の摩耗とダウンタイムの増加につながり、農家に多大な損失をもたらします。農業用ギアボックスはフードチェーン全体にとって不可欠なため、高品質でなければなりません。ギアの交換には多額の費用がかかり、ダウンタイムが長引くことで需要に応えられなくなる可能性があります。 農業用ギアボックスのコストを決定するには、複数のメーカーの価格を比較する必要があります。新しい農業用ギアボックスの購入を検討している場合は、CZPTのような正規の機器メーカーが製造したものを探してください。OEM製造ではないギアボックスは長持ちしないため、安易に購入しないでください。また、メーカーのウェブサイトの安全に関するセクションで、ニーズに合ったギアボックスの選び方に関するアドバイスを確認してください。
  editor by czh 2023-01-17 |
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