Product Description
K Series High Efficiency Gear Speed Reducer with Motor or without Motor
| Housing material |
HT200 high-strength cast iron from K37,47,57,67,77,87 |
| Housing material |
HT250 High strength cast iron from K97,127,157,167,187 |
| Housing hardness | HBS90-240 |
| Gear material | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG220 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
1.Our Services
1.1.We provide 12 months Warranty.
1.2. We have thousands of gearbox reducers. From Input Power 0.06KW to 200KW, Ratio 1.3-289.74, Output speed 0-1095rpm and Output torque 1.4-62800Nm. They can meet your all different requirements for different industries.
1.3. We provide E-catalog or Paper catalog,so you can select the model easily according to your requirements
1.4.You are welcome to visit our factory to check our products,we can help you to book the hotel or ticket
2.Company Information
2.1.Our Company:
The Predecessor for ZheJiang CZPT Drive CO.,Ltd (originally called HangZhou CZPT Transmission Machinery CO.,Ltd) State-owned military mould enterpriese which established in 1965.
CZPT is located in HangZhou,China and the factory covers an area of about 25000 square meters.
Production Capacity:more than half a million sets of speed reducer per year.
2.2.Our People:
The company has a strong technical force. It has more than 400 employees at present, including more than 40 engineering technicians and 10 experts and senior engineers enjoying special allowances of the State Council.
2.3. Our Certificates:
Passed ” ISO 9001 International Quality System Certificate”, “International Quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.
3. FAQ
Q:Are you a trading company or manufacturer?
A: HangZhou CZPT Drive Co., Ltd previously was a State-owned CZPT Mold Factory, a state-owned military industrial enterprise established in 1965. It completed reform in 2002. Since reform, the company has developed rapidly. It took the lead in passing ISO9001 International Quality System Certificate and International Quality Credit AAA++ Certificate in 2004, and Swiss SGS Certificate in 2009. It has won such titles as “Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, and “Tope 50 in Chinese Gear Industry” successively
Q:Where do you base?
A: We are in HangZhou,ZheJiang ,China. We have 2 factories,New factory is in Xihu (West Lake) Dis. district,HangZhou,China and the old 1 is in CHangZhou District,HangZhou,China.
Q:What kinds of gearbox can you produce for us?
A:Main products of our company: JWB-X series mechanical continuously variable transmission, RV series worm gear reducer, B/JXJ cycloidal pin gear speed reducer, NCJ series gear reducer, and R, F K, S series helical-tooth reducer , more than 1 hundred models and thousands of specifications.
Q:What are the application of the gearbox?
A:Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are sold in some countries and regions, such as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.
Q:What is the material you use?
A1: Aluminum Housing body ( For the RV series worm gearbox Size 30~90)
A2: Cast iron(For the RV series worm gearbox, Size 110-150, For the NCJ & F/R/S/K series helical gear reducer)
Our factory (ZheJiang CZPT Drive Co., Ltd.) is a big and famous 6S standard Gearbox factory with around 380 employees since 1965 . We export to South Asia, Southeast Asia, Africa, Middle East, South America, North America, Europe…etc. We offer Gearbox to SIEMENS,ABB,SACMI,BUHLER,MODENA,KEDA…etc. Sincerely hope to establish a win-win business relationship with you.
Expecting to talk about more details with you !
Best Wishes
Factory: ZheJiang CZPT Drive Co., Ltd.
(Previous name: HangZhou XingGuang Transmission Machinery)
Add: No.10,Xihu (West Lake) Dis.n Industrial Park, Baini Town, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing |
| Layout: | Bevel Helical Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by Dream 2024-05-15
China best Helical Bevel Gearing Geared Motor Power Transmission Gearbox Classifiers Reducer agricultural gearbox equipment
Product Description
Product Description
Introducing FR,FF, FK, and FS Series Gear Reducers and Gearmotors
Our FR, FF, FK, and FS series gear motors are designed to meet a vast spectrum of industrial requirements. These series are distinguished by their remarkable compactness, minimal noise output, high load-bearing capacity, low energy consumption, superior torque transmission, optimal efficiency, minimal temperature rise, and extended lifespan.
Customized Solutions for Diverse Needs
Embracing a philosophy of modular design and optimization, we are dedicated to fulfilling diverse customer needs across various applications. Multi-stage gear motors with additional helical gear input stages are supplied to achieve particularly low output speeds.
Advanced Material and Manufacturing Techniques
Gears and pinions are crafted from premium alloy steel, treated with carburization and quenching for enhanced durability. The high-precision gear grinding process, complemented by meticulous tooth profile modifications, guarantees a smooth transmission.
Versatile Installation and Output Options
Our gear reducers are designed for various mounting configurations including foot, flange, and torque arm installations. Output shaft options are versatile, offering both CZPT and hollow shafts that can be adapted using either spline or locking disc connections for a secure and efficient power transfer.
Comprehensive Input Compatibility
Besides the integral connection with motor directly, CZPT also provide AM motor flanges compliant with IEC, NEMA C faces compliant with Nema system, and AD CZPT shaft input.
Company Profile
We would like to introduce ourselves as:
– The largest manufacturer and exporter of worm gear reducers in Asia.
– Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.
– We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.
– “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
– First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.
As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.
We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products.
We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.
Looking CZPT to meeting you in HangZhou, China.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motorcycle, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction |
| Layout: | Vertical |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Agricultural Gearboxes
There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.
Bevel gearboxes
The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
CZPT speed gearboxes
If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
CZPT speed bevel gearboxes
The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
editor by Dream 2024-05-07
China high quality Agricultural Gear Box Machinery Tractor Pto 90 Degree Right Angle Bevel 540 Rpm Mowers Rakes Balers Combine Harvester Gearbox Bevel Reduction Motor Steering agricultural gearbox near me
Product Description
Agricultural Gear Box Machinery Tractor Pto 90 Degree Right Angle Bevel 540 Rpm Mowers Rakes Balers Combine Harvester Gearbox Bevel Reduction Motor Steering
| Product Name | Gearboxes for Agricultural Machinery Agricultural Gear box |
| Click on the product links for more product details. | |
Ever-power specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto drive shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
The company provides a reliable gurantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, adcanced managemant system, standardized management system, strong technical force. We always adhere the concept of survial by quality, and decelopment by innovation in science and technology.
Ever-power Group is willing to work with you hand in hand and create brilliance together!
Our Company
| Application: | Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Choosing an Agricultural Gearbox
An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
Bevel gearbox
When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
Closed-loop seals
If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.
Quality of materials
Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
Durability
Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
editor by CX 2023-11-23
China Standard Agricultural Machinery Tractor Gear Box Pto 90 Degree Right Angle Bevel 540 Rpm Mowers Rakes Balers Combine Harvester Gearbox Bevel Reduction Motor Steering differential gearbox
Product Description
Agricultural Gear Box Machinery Tractor Pto 90 Degree Right Angle Bevel 540 Rpm Mowers Rakes Balers Combine Harvester Gearbox Bevel Reduction Motor Steering
| Product Name | Gearboxes for Agricultural Machinery Agricultural Gear box |
| Click on the product links for more product details. | |
Ever-power specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto drive shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
The company provides a reliable gurantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, adcanced managemant system, standardized management system, strong technical force. We always adhere the concept of survial by quality, and decelopment by innovation in science and technology.
Ever-power Group is willing to work with you hand in hand and create brilliance together!
Our Company
| Application: | Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Efficient Power Transmission and Torque Transfer with Miter Gearboxes
Miter gearboxes play a crucial role in ensuring efficient power transmission and torque transfer in mechanical systems:
Direct 90-Degree Motion Change: Miter gearboxes utilize bevel gears to change the direction of rotational motion by 90 degrees. This direct motion change eliminates the need for additional components or complex transmission mechanisms, resulting in minimal power losses.
Optimal Torque Transfer: Bevel gears in miter gearboxes are designed to mesh at a specific angle, allowing for efficient torque transfer between the input and output shafts. This design ensures that a significant portion of the input torque is transmitted to the output shaft, minimizing energy wastage.
Sturdy and Precise Gearing: Miter gearboxes are constructed with high-quality materials and precision machining to ensure proper meshing and engagement of the bevel gears. This enhances the gearbox’s ability to transmit torque accurately and reliably.
Reduced Friction and Wear: The meshing bevel gears in miter gearboxes are engineered for minimal friction and wear. This feature contributes to efficient power transmission over the gearbox’s lifespan and helps maintain consistent torque transfer.
Compact and Space-Efficient Design: The compact nature of miter gearboxes allows for efficient use of available space in mechanical systems. This design minimizes the distance between the input and output shafts, reducing potential energy losses and improving overall efficiency.
Applications in High-Torque Scenarios: Miter gearboxes are often employed in applications requiring high torque transmission, such as heavy machinery, industrial equipment, and automotive systems. Their ability to efficiently handle torque transfer makes them suitable for demanding tasks.
Versatility and Customization: Miter gearboxes can be customized to meet specific torque and power requirements of different applications. This adaptability ensures optimal torque transfer and power transmission in various settings.
Overall, miter gearboxes are designed to provide efficient and reliable power transmission while maintaining high torque transfer capabilities, making them valuable components in a wide range of mechanical systems.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Miter Gearbox: Function and Mechanism
A miter gearbox, also known as a bevel gearbox or angle gearbox, is a type of gearbox that transmits power and changes the direction of rotational motion between intersecting shafts positioned at a 90-degree angle to each other. It consists of a set of bevel gears with intersecting axes.
The function of a miter gearbox in mechanical systems is to redirect the rotational motion of input shaft(s) to output shaft(s) at a right angle. This allows for power transmission and torque conversion between two shafts that are not aligned. Miter gearboxes are particularly useful when space constraints or specific mechanical configurations require a change in the direction of motion.
The working principle of a miter gearbox involves the meshing of bevel gears. Bevel gears have conically shaped teeth that enable them to mesh smoothly at a 90-degree angle. When the input shaft rotates, the teeth of the input bevel gear engage with the teeth of the output bevel gear, causing the output shaft to rotate perpendicularly to the input shaft. The gear ratio and number of teeth on the gears determine the speed and torque conversion between the input and output shafts.
Miter gearboxes find applications in various industries, such as automotive, machinery, agriculture, and robotics, where changes in motion direction are required. They are often used in equipment that needs to transmit power around corners or in tight spaces while maintaining the desired torque and speed characteristics.
editor by CX 2023-10-11
China Agricultural Machinery Gear Box Tractor Pto 90 Degree Right Angle Bevel 540 Rpm Mowers Rakes Balers Combine Harvester Gearbox Bevel Reduction Motor Steering comer agricultural gearbox
Item Description
Agricultural Equipment equipment box Tractor Pto ninety Diploma Proper Angle bevel 540 rpm Mowers Rakes Balers Merge Harvester Gearbox bevel reduction motor steering
Ever-electrical power expert in generating all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear pace reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm equipment reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto push shafts, special reducer & relevant equipment parts and other relevant merchandise, sprockets, hydraulic program, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, equipment pumps, screw air compressors, shaft collars lower backlash worm reducers and so on. additionally, we can generate tailored variators, geared motors, electrical motors and other hydraulic goods in accordance to customers’ drawings.
The company offers a dependable gurantee for the product’ s top quality by innovative inspection and testing tools. expert specialized team, beautiful processing technologies and rigid manage system.
In latest several years, the company has been creating swiftly by its wealthy knowledge in manufacturing, adcanced managemant technique, standardized management program, sturdy technical drive. We constantly adhere the principle of survial by top quality, and decelopment by innovation in science and technology.
At any time-electricity Team is prepared to function with you hand in hand and develop brilliance collectively!
business info
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Output Torque: | 500nm-45000n |
| Output Speed: | 20-270 |
| Input Speed: | 540-1440 |
| Transport Package: | Wooden Case |
| Trademark: | EPT |
###
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Output Torque: | 500nm-45000n |
| Output Speed: | 20-270 |
| Input Speed: | 540-1440 |
| Transport Package: | Wooden Case |
| Trademark: | EPT |
###
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) |
|---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by czh 2022-12-14
in Palembang Indonesia sales price shop near me near me shop factory supplier 90W-90mm DC Spiral Bevel Right Angle Brush Gear Motor manufacturer best Cost Custom Cheap wholesaler
Superior thermo treatment equipment, these kinds of as network heat therapy oven, multi-use thermo therapy oven, and so forth. we offer you one-end remedy for the purchase of mechanical power transmission merchandise in China. EPG has been successfully accredited by ISO9002 Quality Administration Program, ISO9001 Top quality Administration Technique, API certification, ISO/TS16949:2002 and ISO10012 measurement management method.
90W-90mm DC Spiral EPTTl RigEPTT Angle Brush Gear EPTT
Product Description:
Equipment EPTT-Torque EPTTble Allowance Torque Device:Upside (N.m)/Belowside (kgf.cm)
#8226Gearhead and Intermediate EPTThead are bought individually.
#8226EPTTr the reduction ratio into the blank() in the product name.
#8226The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The true speed is two%~twenty% much less than the shown worth, dependent on the measurement of the load.
#8226To lessen the speed over and above the reduction ratio in the pursuing table, connect an intermediate EPTThead (reduction ratio: ten) amongst the EPTT and motor. In that case, the permissible torque is 20N.m.
|
Sort EPTT/Gearhead |
Equipment Ratio |
three |
three.6 |
five |
6 |
7.5 |
9 |
12.five |
fifteen |
eighteen |
25 |
thirty |
36 |
50 |
sixty |
seventy five |
90 |
100 |
a hundred and twenty |
a hundred and fifty |
one hundred eighty |
|
Speed r/min |
933 |
111 |
560 |
466 |
373 |
311 |
224 |
186 |
155 |
112 |
ninety three |
77 |
56 |
forty six |
37 |
31 |
28 |
23 |
18 |
fifteen |
|
|
Z5D90-24GU-28S |
5GU()RC/ 5GU()RT |
.60 |
.seventy three |
one.01 |
one.21 |
1.68 |
2.01 |
2.80 |
three.36 |
four.03 |
five.59 |
6.seventy one |
7.twenty five |
10.1 |
12.one |
15.one |
18.1 |
20. |
twenty. |
twenty. |
twenty. |
|
six.twelve |
7.45 |
10.3 |
12.3 |
seventeen.1 |
twenty.5 |
28.six |
34.3 |
41.1 |
fifty seven. |
68.4 |
74. |
103 |
123 |
154 |
185 |
two hundred |
200 |
200 |
two hundred |
Dimensions(Device:mm):
Organization Information
FAQ
Q: What’re your major items?
A: We presently create Brushed Dc EPTTs, Brushed Dc Equipment EPTTs, Planetary Dc Equipment EPTTs, Brushless Dc EPTTs, Stepper motors, Ac EPTTs and Large EPTT Planetary Equipment Box and so on. You can check the requirements for above motors on our website and you can electronic mail us to suggest essential motors for each your specification as well.
Q: How to pick a appropriate motor?
A:If you have motor pictures or drawings to demonstrate us, or you have detailed specs like voltage, speed, torque, motor measurement, operating mode of the motor, essential life span and sounds degree and so on, you should do not be reluctant to let us know, then we can recommend suited motor for each your ask for appropriately.
Q: Do you have a EPT services for your stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motors?
A: Sure, we can personalize for every your ask for for the voltage, pace, torque and shaft size/form. If you need to have further wires/cables soldered on the terminal or need to insert connectors, or capacitors or EMC we can make it too.
Q: Do you have an person layout services for motors?
A: Of course, we would like to style motors individually for our customers, but it might need some mildew deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing EPTT and layout charge.
Q: What is your direct time?
A: EPTTly sEPTTing, our standard stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise will require 15-30days, a little bit EPTTer for EPT goods. But we are extremely fleXiHu (West Lake) Dis.ble on the guide time, it will count on the particular orders.
Remember to make contact with us if you have thorough requests, thank you ()
