Product Description
K Series High Efficiency Gear Speed Reducer with Motor or without Motor
| Housing material |
HT200 high-strength cast iron from K37,47,57,67,77,87 |
| Housing material |
HT250 High strength cast iron from K97,127,157,167,187 |
| Housing hardness | HBS90-240 |
| Gear material | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG220 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
1.Our Services
1.1.We provide 12 months Warranty.
1.2. We have thousands of gearbox reducers. From Input Power 0.06KW to 200KW, Ratio 1.3-289.74, Output speed 0-1095rpm and Output torque 1.4-62800Nm. They can meet your all different requirements for different industries.
1.3. We provide E-catalog or Paper catalog,so you can select the model easily according to your requirements
1.4.You are welcome to visit our factory to check our products,we can help you to book the hotel or ticket
2.Company Information
2.1.Our Company:
The Predecessor for ZheJiang CZPT Drive CO.,Ltd (originally called HangZhou CZPT Transmission Machinery CO.,Ltd) State-owned military mould enterpriese which established in 1965.
CZPT is located in HangZhou,China and the factory covers an area of about 25000 square meters.
Production Capacity:more than half a million sets of speed reducer per year.
2.2.Our People:
The company has a strong technical force. It has more than 400 employees at present, including more than 40 engineering technicians and 10 experts and senior engineers enjoying special allowances of the State Council.
2.3. Our Certificates:
Passed ” ISO 9001 International Quality System Certificate”, “International Quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.
3. FAQ
Q:Are you a trading company or manufacturer?
A: HangZhou CZPT Drive Co., Ltd previously was a State-owned CZPT Mold Factory, a state-owned military industrial enterprise established in 1965. It completed reform in 2002. Since reform, the company has developed rapidly. It took the lead in passing ISO9001 International Quality System Certificate and International Quality Credit AAA++ Certificate in 2004, and Swiss SGS Certificate in 2009. It has won such titles as “Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, and “Tope 50 in Chinese Gear Industry” successively
Q:Where do you base?
A: We are in HangZhou,ZheJiang ,China. We have 2 factories,New factory is in Xihu (West Lake) Dis. district,HangZhou,China and the old 1 is in CHangZhou District,HangZhou,China.
Q:What kinds of gearbox can you produce for us?
A:Main products of our company: JWB-X series mechanical continuously variable transmission, RV series worm gear reducer, B/JXJ cycloidal pin gear speed reducer, NCJ series gear reducer, and R, F K, S series helical-tooth reducer , more than 1 hundred models and thousands of specifications.
Q:What are the application of the gearbox?
A:Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are sold in some countries and regions, such as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.
Q:What is the material you use?
A1: Aluminum Housing body ( For the RV series worm gearbox Size 30~90)
A2: Cast iron(For the RV series worm gearbox, Size 110-150, For the NCJ & F/R/S/K series helical gear reducer)
Our factory (ZheJiang CZPT Drive Co., Ltd.) is a big and famous 6S standard Gearbox factory with around 380 employees since 1965 . We export to South Asia, Southeast Asia, Africa, Middle East, South America, North America, Europe…etc. We offer Gearbox to SIEMENS,ABB,SACMI,BUHLER,MODENA,KEDA…etc. Sincerely hope to establish a win-win business relationship with you.
Expecting to talk about more details with you !
Best Wishes
Factory: ZheJiang CZPT Drive Co., Ltd.
(Previous name: HangZhou XingGuang Transmission Machinery)
Add: No.10,Xihu (West Lake) Dis.n Industrial Park, Baini Town, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, China.
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| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing |
| Layout: | Bevel Helical Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by Dream 2024-05-15
China OEM Planetary Geared Motor with DC Volte 42mm Reduction Ratio Gearbox Wtih Metal Shaft for Machine with Hot selling
Product Description
We are a factory specialized in metal parts hardware & metal gearbox through powder metallurgy process .
A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:
- Production of structural parts with complex shapes .
- Controlled porosity .
- High mechanical strength and resistance to vibrations .
- Controlled properties.
- High mechanical strength and resistance to vibrations.
- High manufacturing precision and good surface quality
- Large number of production series .
- Good tolerances .
There are 3 basic steps to powder metallurgy, the process used to create powder metal gears. First, any of a number of techniques including atomization, flaking, pulverization, chemical reduction and electrolytic are used to reduce the initial raw metallic materials to a fine dust or powder. Specific amounts of this powder are then placed into the compaction die or mold where pressure is applied from both above and below in precise amounts relevant to the specific materials and intended use of the finished gear. This mold is pre-formed and results in the desired gear shape. After this form is ejected from the die, sintering is used to fuse the powder particles together.Sintering is a heat treatment commonly used to increase the strength and structural integrity of a given material. Powder metallurgy processes use sintering to convert metal powders and other unique materials into end-use parts. Sintering typically takes place in a single, elongated CZPT with different temperature zones.
Custom metal parts
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Shunting |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by CX 2023-11-10
China Custom High Quality Parallel Shaft Helical Gear Reduction Gearbox with CZPT Shaft Motor agricultural gearbox group
Product Description
Product Description
Boqiang Drive F series parallel shaft in-line Helical gear motors Drive Reduction Gear Box replace bevel gear box reduction gear harmonic drive reducer
Technical parameters
| Ratio | 5.36-178.37 |
| Input power | 0.12-200KW |
| Output torque | 10-61900n.M |
| Output speed | 0.08-261rpm |
| Mounting type | Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(P or SF), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotc |
Specification
|
Model |
Shaft Dia. mm |
Horizontal Center Height mm |
External Flange Dia. mm |
Power |
Ratio (i) |
Nominal Torque (Nm) |
|
|
Solid Shaft |
Hollow Shaft |
||||||
|
F/FF/FA/FAF37 |
ф25 |
ф30 |
76 |
160 |
0.18-3 | 3.81-128.51 | 10-228 |
|
F/FF/FA/FAF47 |
ф30 |
ф35 |
77 |
200 |
0.18-3 | 9.08-189.39 | 126-393 |
|
F/FF/FA/FAF57 |
ф35 |
ф40 |
93 |
250 |
0.18-5.5 | 5.18-127.27 | 129-624 |
|
F/FF/FA/FAF67 |
ф40 |
ф40 |
97 |
250 |
0.18-5.5 | 4.21-228.99 | 105-871 |
|
F/FF/FA/FAF77 |
ф50 |
ф50 |
121 |
300 |
0.18-11 | 4.30-281.71 | 198-1654 |
|
F/FF/FA/FAF87 |
ф60 |
ф60 |
152 |
350 |
0.37-22 | 4.20-271.92 | 387-3018 |
|
F/FF/FA/FAF97 |
ф70 |
ф70 |
178 |
450 |
0.55-30 | 4.68-276.64 | 857-4049 |
|
F/FF/FA/FAF107 |
ф90 |
ф90 |
200 |
450 |
1.1-45 | 6.20-255.25 | 1391-7161 |
|
F/FF/FA/FAF127 |
ф110 |
ф100 |
236 |
550 |
4-90 | 4.63-172.33 | 1545-13426 |
|
F/FF/FA/FAF157 |
ф120 |
ф120 |
286 |
660 |
5.5-200 | 11.92-266.76 | 7900-2 0571 |
F series parallel shaft helical gear reduction motor has the following design:
1.F. Y .. Foot shaft extension installation parallel shaft helical gear reducer:
2.FA.. Y .. The base hollow shaft is provided with a parallel shaft helical gear reducer:
3.FAZ… Y .. The small flange hollow shaft is installed with the parallel shaft helical gear reducer
4.FF..Y .. Flange shaft extension type installation parallel shaft helical gear reducer
5.FAF.. Y .. The flanged hollow shaft is provided with a parallel shaft helical gear reducer
6. F(FA FF FAF FAZ).. P/SF. Connecting flange input type parallel shaft helical gear reducer
7.F(FA FF FAF FAZ).. AD .. Shaft input parallel shaft helical gear reducer
8.FA(FF F FAF FAZ)…R … Y. Combined parallel shaft helical gear reducer
Mounting poKition:
PoKition of the motor thermal box:
Input power rating and permissible torque:
Gear unit weight:
Photos of the factory area
ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.
Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.
Looking back at the past and looking CZPT to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment
Testing equipment and quality control
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
Product matching
Packaging And Transportation
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
| Warranty: | a Year |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Layout: | Parallel |
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Choosing an Agricultural Gearbox
When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
Bevel gearboxes
Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.
Surface finish
In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
Ellipticity
A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.
Bearings
Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
Quality of materials
Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
editor by CX 2023-10-25
China 90 Degree High Torque Highly Precision Planetary Gear Box for 400W Servo Motor 3000 Rpm Shaft Dia 14.0mm with high quality
Item Description
Merchandise Description
The reducer is normally utilized for lower-velocity and high-torque transmission gear.
The motor, interior combustion engine or other large-velocity running electricity is utilised to accomplish the urpose of deceleration by meshing with the large equipment on the output shaft by way of a gear with a modest amount of teeth on the enter shaft of the reducer.
The reducer will also have many pairs of gears with the exact same theory to attain the best reduction impact.
The ratio of the variety of enamel of the large and small gears is the transmission ratio.
Application Discipline
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Device
Tapping Equipment
Other Automation Products
Goods Exhibit
Why Choose Us
1. high precision, low noise
Precision rolling metal tooth specific meshing, substantial concentricity, sounds considerably less than 55dB
2. gorgeous, modest quantity, large torque
The fuselage is limited and beautiful, and the huge bearing can bear more substantial radial pressure and axial power
3. Assembly simplification
Built-in holding ring kind input shaft, practical installation, trustworthy, far more secure transmission
4. lower maintenance, higher value overall performance
Lifelong lubrication maintenance free of charge, lower upkeep value
CERTIFICATIONS
Deal Variety: Normal export packing & Wood pallets packing
Solution Parameters
It is suited for most servomotor manufacturers manufactured by companies
|
Applicable Industries |
Production Plant, Automation business |
Customized assist |
OEM, ODM |
|
Gearing Arrangement |
Planetary |
Output Torque |
thirty N.m |
|
Enter Speed |
800rpm-3000rpm |
Output Velocity |
80 rpm-1000 rpm |
|
Place of Origin |
ZheJiang , China |
Manufacturer Name |
HPS |
|
Certification |
ISO9001, CE |
Housing Content |
45#Metal or 42Crmo |
|
Ratio |
4,5,7,ten,sixteen,20,25,28,35,40,fifty,70 |
Substance of Shaft |
as required |
|
Design: |
ZSPLF sixty-two |
Lubricant |
Artificial Grease |
|
Packing |
Regular export package |
Guarantee |
1 Yr |
Company Profile
ZheJiang Higher Precision Gear Transmission Co., Ltd
ZheJiang Large Precision Equipment Transmission Co., Ltd situated in HangZhou town, ZheJiang Province, China. It is a major business focused in precision transmission elements and method study, manufacture and income, a variety of sequence of products are manufactured in its 5000 square meters workshop, the precision planetary gearbox and equipment motor are created especially for solar vitality business and have served a lot of massive-scale solar projects worldwidely.
The analysis crew has more than 15 several years ordeals in this discipline, who can guarantee a punctual and effective support to fulfill customer’s specific wants. It has pasted the ISO9001 top quality administration method and CE, products have been exported to tons of nations with a extensive assortment software in AGV, smart robotic, logistic, industrial automation, photo voltaic vitality, vessel, packaging and textile and so forth.Constantly, our aim is to encourage the software of photo voltaic electrical power market in the planet, and we think it provides cleanse and sustainable energy for humanity to better safeguard our atmosphere.
HPS attends 5-6 exhibitions every year, the two photo voltaic PV exhibitions and automation market exhibitions, skilled revenue crew and high quality merchandise construct CZPT a excellent popularity in the market place.
Teams
WORKSHOP
Competitive & Advantages of Planetary Gearbox
* ODM & OEM Provider
* Sounds Examination/ Life Test/ Water-proof Take a look at/ Large- Minimal Temperature Examination/ Air-tight Check/ Salt Spray Take a look at
* Low Sound, Minimal Backlash, Large Efficiency
* 20000 Hrs Doing work Daily life
* a hundred% Good quality Checked with High quality Confirmed
FAQ
Q1:Which locations are your goods mainly employed in?
A:At present, we have 2 major items: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are employed in automation fields, these kinds of as healthcare gear, 3D printers, doorway openers, tapping equipment, CNC lathes and a series of automation products. In addition, our solar geared motors are utilized in photovoltaic power technology tasks, which are primarily blended with rotary drives to generate photo voltaic panels to monitor sunlight.
Q2: How to choose the suited planetary gearbox?
A :First of all, we want you to be CZPT to offer pertinent parameters. If you have a motor drawing, it will allow us advise a suited gearbox for you more quickly. If not, we hope you can supply the adhering to motor parameters: output velocity, output torque, voltage, current, IP, noise, running situations, motor measurement and power, etc.
Q3: What is the cost ?
A : The primary identifying factor for the cost of every single item is the buy quantity. You can talk with us and allow us comprehend each other. I feel that our rates, product top quality and our solutions can absolutely make you pleased.
This fall: Do you provide tailored support?
A: Indeed, we give tailored services. You only require to put ahead your requirements, and we will do our ideal to give you with a plan, make ideas, and try out our greatest to fulfill your requirements.
|
US $79.9-128.3 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
###
| Samples: |
US$ 130/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Applicable Industries
|
Manufacturing Plant, Automation industry
|
Customized support
|
OEM, ODM
|
|
Gearing Arrangement
|
Planetary
|
Output Torque
|
30 N.m
|
|
Input Speed
|
800rpm-3000rpm
|
Output Speed
|
80 rpm-1000 rpm
|
|
Place of Origin
|
Anhui, China
|
Brand Name
|
HPS
|
|
Certification
|
ISO9001, CE
|
Housing Material
|
45#Steel or 42Crmo
|
|
Ratio
|
4,5,7,10,16,20,25,28,35,40,50,70 |
Material of Shaft
|
as required
|
|
Model:
|
ZSPLF 60-2 |
Lubricant
|
Synthetic Grease
|
|
Packing
|
Standard export package
|
Warranty
|
1 Year
|
|
US $79.9-128.3 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
###
| Samples: |
US$ 130/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Applicable Industries
|
Manufacturing Plant, Automation industry
|
Customized support
|
OEM, ODM
|
|
Gearing Arrangement
|
Planetary
|
Output Torque
|
30 N.m
|
|
Input Speed
|
800rpm-3000rpm
|
Output Speed
|
80 rpm-1000 rpm
|
|
Place of Origin
|
Anhui, China
|
Brand Name
|
HPS
|
|
Certification
|
ISO9001, CE
|
Housing Material
|
45#Steel or 42Crmo
|
|
Ratio
|
4,5,7,10,16,20,25,28,35,40,50,70 |
Material of Shaft
|
as required
|
|
Model:
|
ZSPLF 60-2 |
Lubricant
|
Synthetic Grease
|
|
Packing
|
Standard export package
|
Warranty
|
1 Year
|
Agricultural Gearboxes
There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.
Bevel gearboxes
The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
CZPT speed gearboxes
If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
CZPT speed bevel gearboxes
The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
editor by czh 2023-01-31
in Moradabad India sales price shop near me near me shop factory supplier F Series Parallel Shaft Helical Gearbox Geared Motor Speed Reducer manufacturer best Cost Custom Cheap wholesaler
we offer chromed bar and tubes for hydualic and pheumatic cylinders. EPG was awarded with “popular item of Zhejiang Province” and “popular manufacturer of Zhejiang Province”. The group has taken portion in the creating and revising of ISO/TC100 international chain regular a number of several years in achievement and hosted the sixteenth ISO/TC100 Worldwide once-a-year assembly in 2004. Product Introduction:
PXiHu (West EPT) Dis.Hu (West EPT) Dis.lel shaft helical EPTed motor is characterized by compact structure, ligEPTT excess weight, massive torque and excellent efficiency. Prompt delivery inside of limited time. It is created of rib-bolstered rigid circumstance and top quality alloy-metal EPT which is hardened by carbon penetration and grinded precisely. Steady in managing, lower sounds, huge in load, lower in usage, productive in EPTT, lower in temperature rise, and EPTT in services lifestyle. The mounting styles are footing, flange, torque arm and so on. The output type are shaft, hollow shaft, the alpine and shrink disc are for choice.
EPTT Profile
l The largest company and exporter of worm EPT EPTTs in Asia.
l EstabEPTTd in 1976, we reworked from a EPT owned manufacturing facility to non-public one particular in 1996. HangEPT EPTT-DEUTSCH EPTT EPTT EPT EPTT,LTD is our new name given that 2001.
l We are the first producer of EPTTs and EPTTes in EPTT who was given export license considering that year 1993.
l quotFixedstar quot brand name EPTTes and EPTTs are the first operator of CHINA Prime Model and Most Renowned EPT Mark for EPTTs.
Very first to attain ISO9001 and CE Certificate among all makers of EPTTes in EPTT.
As a expert manufacturer of worm EPTT and worm EPT EPTTs in EPTT, we mainly make reduction EPTT,EPT scenario worm EPTTes,arc EPT cylindrical worm EPTTes, worm EPT EPTTs, in line helical EPTTes, and cyclo EPT EPTTs, and so on. These products function rational framework, secure performance, and trustworthy good quality, and so on. They are extensively utilised in EPTT, mining, metallurgy, constructing material, chemical, food, printing, ceramic, paper-making, tobacco, and other EPTT.
We have 600 employees in our manufacturing facility, which handles 70,000 sq. meters in HangEPT. We have been generating two,five hundred units of EPTTs each day because 2012. We are proudly exporting 70% of our items to far more than forty international locations all above the phrase. Our customers occur from EPTT, Germany, Usa, Canada, Spain, Uk, MeXiHu (West EPT) Dis.co, Brazil, Argentina, Turkey, Singapore and other major EPTT international locations in the world. 30% of them are OEM made for direct makers of other goods.
We warmly welcome consumers from other components of the entire world to visit us. Looking at is believing. We are really assured that after checking out our faXiHu (West EPT) Dis.Hu (West EPT) Dis.ty, you will have self confidence on our goods. We have the most recent automatic equipments and experienced personnel to make sure the stable high quality and massive output. We have the most advanced technological and engineering staff to assist most demXiHu (West EPT) Dis.Hu (West EPT) Dis. need on stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd and OEM items.
Hunting EPTT to meeting you in HangEPT, EPTT.
